Analyzing drawings < Modified Bitumen Membranes xPlants < Products & Services

A Line type MBM36 + Compounding section type xMix 36 sets the average production around 10 million of square meters per year. Our proposal is to have straightaway the possibility to double the plant without upset the production in the future. Drawing "3010 Full Plant Configuration" represents the maximum spread of the plant, able to produce up to 24 millions of square meters of membrane per year. In the proposal "3011 Intergrade Plant" , the achievable production is 12 millions of square meters, working three shifts and 250 day per year. Drawing "3020 Full Plant Process View" represents the optimization material flow, from the off-load trucks and devices to the warehouse. This drawing can help to check eventual existing building. We suppose best way for you is to buy from Italy everything regarding the technology nearly connected to the production of the membrane. Some parts like Thermal Unit, Centrifugal Pump, Cooling Tower, Thermoshrinkable Unit, Bitumen Tanks, Fumes Treatment Devices, Insulation, Compressed Air Piping, Water Piping, Fumes Tubing etc. can be founded on local market. It's up to you. We can support you by drawing and features of each part.

But never will be included:

Transportation of the goods from Italy
Truck off-load
Forklift, crane and whatever connected to hoist works
Hotel Accommodations for workers and supervisors coming from Italy
Logistics assistance for workers and supervisors
Hodmen
Language interpreter
Diathermic oil
Flexible tubing for bitumen off-load
Lubricating oil and grease
Paint and painting for parts locally built
Consumption supplies as oxygen and gas bottles, hand cleaner,etc.
Concrete and digging works
Transformer, ground wiring, electrical distribution and wiring
Compressed air distribution circuit
Water distribution and recovery circuit
Gas decompression and distribution
Fumes recovery tubing
Permits and insurance for workers and supervisors coming from Italy

Item 01 - 70T Underground Bitumen Off-load Station

2,5 m diameter, 13 m length steel tank and bottom heating coils
Two 40 m²/h bitumen pump
Bitumen and oil valves
Oil connecting piping to main circuit
Jacket piping to the two bitumen storage tank
Tank and piping Insulation
Level and heating controls
Electrical control panel

Item 02 - 300T Bitumen Storage Tank

6 m diameter, 11 m height steel tank and bottom heating coils
Bitumen and oil valves
Oil connecting piping to main circuit
Jacket piping to the two pre-heating tank
Tank and piping Insulation
Ceiling agitator
Ladder and platform
Level and heating controls
Electrical control panel

Item 03 - 700T Bitumen Storage Tank

9 m diameter, 11 m height steel tank and bottom heating coils ,locally assembled Bitumen and oil valves
Oil connecting piping to main circuit
Jacket piping to the two pre-heating tank
Tank and piping Insulation Ceiling agitator
Ladder and platform
Level and heating controls
Electrical control panel

Item 04 - 23T Bitumen Pre-heating Tanks

Two 2,5 m diameter,4 m height steel tank and internal heating coils
Two 40 m²/h bitumen pump
Two load-cell scale system
Bitumen and oil valves
Oil connecting piping to main circuit
Jacket piping to the mixing group xMix 106
Tank and piping insulation
Ceiling agitator
Ladder and platform
Level and heating controls
Electrical control panel

Item 05 - 10 T Compounding Equipment type xMix 106

Three main vertical mixer powered with a 84 kw vectorial motor, 10 m³ net capacity
Three elevator provided with scale
Three chain conveyor for fine plastics
Three holding tanks also useble as filler mixers powered with 32 kw vectorial motor, 19 m³ net capacity
Six special screw conveyor for powders loads
Two self-cleaning rotary filters
Two floor platform provised with stairs and handrails
Piping for diathermic oil, compound and bitumen, inside the platform perimeter
Valves for diathermic oil, compound and bitumen, inside the platform perimeter
Tank and piping Insulation
Electrical control panel

Item 06 - 150T Filler Silo and Conveying System

3,8 m diameter,9 m height steel tank with taper bottom, provided with ladder,platform and handrails, locally assembled
Ceiling filter
Double screw conveyor for extraction
Three-ways distribution hopper provided with scale sysyem
Triple chain conveyor
Electrical control panel

Item 07 - Oil Expansion Tank and Thermal Circuit

1,5 m diameter,2,5 m height steel tank (expansion)
1 m diameter,12 m height steel tank (storage)
0,5 m diameter,1 m height steel tank (de-aerator)
Two oil launch centrifugal pumps
Globe valves
Piping to connect oil thermal unit, mixing section xMix 106, bitumen tanks
Tank and piping insulation
Ladder and platform
Level and heating controls
Electrical control panel

Item 08 - 2.000.000 Kcal Oil Heater

Gas Burner
Two oil centrifugal pumps
Globe valves
Stack
Piping Insulation
Electrical control panel

Item 09 - Air Compressor: find out locally.

Item 10 - Venturi Scrubber

Fumes treater, 25000 m³ capacity, 70 mg/Nm³ of total emission of hydrocarbons, according with European Rules and Specifications.

Device includes:

First Step Air Cleaning by Venturi
Second Step Air Cleaning by mist eliminator tower
Water tank provided with two centrifugal pumps (2,2 and 4 kw)
Blower powered with a 45 kw motor
Deoleator
Stack 0,9 m dia, height 15 m
Ladder and platform
Level controls
Electrical control panel

Item 11 - Sand Silo

3,8 m diameter,6 m height steel tank with taper bottom, provided with ladder,platform and handrails, locally assembled
Ceiling filter
Screw conveyor for extraction
Distribution hopper
Chain conveyor
Valves
Ladder and platform
Level controls
Electrical control panel